National Homebrew Club Ireland

Brewing Discussions => Equipment & Chemicals => Topic started by: LordEoin on January 31, 2016, 11:13:25 AM

Title: How to upcycle a broken beer chiller.
Post by: LordEoin on January 31, 2016, 11:13:25 AM
Hi there Folks!

I helped clear my parents' garden and we found an old beer chiller hidden in the overgrowth. It's way beyond repair, but I've been waiting for a chance to rip a few coils out of one, so here we are.
I figured there'd be a few other broken beer chillers around the country that could do with a bit of ripping apart, so I took some photos in case someone else wants to follow suit.

Why would I want to do this?
You can get 2 or 3 professional quality stainless steel chilling coils, already bent and designed for beer. Homebrew shops sell similar for about €60 each.

What can i use the coils for?
Immersion wort chiller, HERMS system, etc

How does a beer chiller work?
Beer chillers are made up of 2 parts, the cooling 'bucket and the refrigeration unit. The refrigeration unit chills a copper coil that chills the bucket of water. The beer lines coil through this bucket of very cold water, chilling the beer

NB - the refrigeration unit contains harmful gas. Treat it like an old fridge or freezer. do not break the copper coil.

OK, how do do it?
First of all, open the box. There are generally a few screws holding on a lid.
Look inside and you'll see this:
(https://i.imgur.com/PFRBjAG.jpg)

Note the refrigeration unit on the left and the insulated bucket on the right. Also, check out the garden hose barman plumbing!
Undo the screws on the lid of the insulated bucket and you'll see all the coils internally.
(https://i.imgur.com/yWgGOPT.jpg)

Next you'll need to remove any zip ties and fasteners and simply pull the stainless coils all out.
(https://i.imgur.com/iETWYwb.jpg)

At this point they kinda look like a sci-fi prop!
Separating the coils is a bit fiddly but remember that they're like a spring and can be stretched and bent a bit. So long as you don't overdo it they'll bend back into shape themselves.
(https://i.imgur.com/B20lr4l.jpg)

Mine was a 3 line chiller, so I have 3 nice coils to use in other projects.
A good scrubbing, a boil and plenty of boiling water pushed through and they'll be grand :)
Title: Re: How to upcycle a broken beer chiller.
Post by: Shanna on January 31, 2016, 01:25:09 PM
What would the danger be to breaking the copper coil (other to the environment) if you were to break the coil outdoors? I assume that there is some kind of refrigeration coolant in it.

Shanna
Title: Re: How to upcycle a broken beer chiller.
Post by: DEMPSEY on January 31, 2016, 01:39:59 PM
What size are the stainless steel pipes :)
Title: Re: How to upcycle a broken beer chiller.
Post by: Shanna on January 31, 2016, 01:46:05 PM
Quote from: DEMPSEY on January 31, 2016, 01:39:59 PM
What size are the stainless steel pipes :)
They are the standard John guest fitting size by the look of it as the pipes are those that contain the beer that you hook incoming and outgoing beer lines to.

Shanna
Title: Re: How to upcycle a broken beer chiller.
Post by: DEMPSEY on January 31, 2016, 01:48:30 PM
That would be 10mm so however the pipes look bigger in the photo  :-\
Title: Re: How to upcycle a broken beer chiller.
Post by: Leann ull on January 31, 2016, 01:55:32 PM

Quote from: Shanna on January 31, 2016, 01:25:09 PM
What would the danger be to breaking the copper coil (other to the environment) if you were to break the coil outdoors? I assume that there is some kind of refrigeration coolant in it.

Shanna

You kill a penguin and condemn us to wet summers for the rest of our lives.
You don't want to get that stuff in your eyes, causes temporary blindness, (speaking from experience)
Title: Re: How to upcycle a broken beer chiller.
Post by: Will_D on January 31, 2016, 02:05:55 PM
Quote from: DEMPSEY on January 31, 2016, 01:48:30 PM
That would be 10mm so however the pipes look bigger in the photo  :-\
Bloody Napolean and his metres. They are 3/8" (9.525mm), a 10 mm fitting may work but stick with imperial!
Title: Re: How to upcycle a broken beer chiller.
Post by: Sorcerers Apprentice on January 31, 2016, 05:03:56 PM
Quote from: CH on January 31, 2016, 01:55:32 PM

Quote from: Shanna on January 31, 2016, 01:25:09 PM
What would the danger be to breaking the copper coil (other to the environment) if you were to break the coil outdoors? I assume that there is some kind of refrigeration coolant in it.

Shanna

You kill a penguin and condemn us to wet summers for the rest of our lives.
You don't want to get that stuff in your eyes, causes temporary blindness, (speaking from experience)
Plus  never smoke or use a naked flame eg oxy acetylene torch in the vicinity of the gas it's a major carcinogenic when burned.
Title: Re: How to upcycle a broken beer chiller.
Post by: Leann ull on January 31, 2016, 07:08:09 PM
With a penguin near by for the ricochet
Title: Re: How to upcycle a broken beer chiller.
Post by: Fal on January 31, 2016, 07:45:52 PM
On a similar note (recycling stuff not shooting penguins) I have a couple of really old single fridges being dumped from work. I've already robbed the thermostat for my kegerator. But is there anything else pipe work etc from a broken fridge that is of use?
Title: Re: How to upcycle a broken beer chiller.
Post by: Motorbikeman on January 31, 2016, 10:46:55 PM
Interesting. 

Searched eaby and you can buy the things cheap enough new. 

http://www.ebay.co.uk/itm/BEER-LINE-COOLER-INSERT-/262269136877?hash=item3d10756fed:g:H-EAAOSwwPhWhoIP
Title: Re: How to upcycle a broken beer chiller.
Post by: LordEoin on January 31, 2016, 10:53:54 PM
wow, those inserts are cheap and compact
Title: Re: How to upcycle a broken beer chiller.
Post by: jawalemon on February 01, 2016, 10:24:51 PM
Would those inserts be long enough for a jockey box?