National Homebrew Club Ireland

General Discussions => Brewing Communities => Belfast Homebrewers => Topic started by: mr.drankin on June 24, 2014, 05:11:18 PM

Title: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 05:11:18 PM
Ok my experimental shiny pot system as requested

I was going to build a electric brewery type system, but decided against it and came up with this. As ive time in my workshop when we aren't busy, most Fridays, I thought of building a system that I could put in the corner and leave it brewing away.

I have a 100litre pot with a 50litre pot inside for mashing.  The 50l pot is supported with 304 stainless exhaust tubing cut to size held above a 5.5kw element.  I am looking for a perforated sheet to be cut to put between the exhaust pipe and 50l pot which could act as sort of a 1st stage hop filter and extra support for mash tun.  Still thinking about this.

Below is a 11litre pot.  I am waiting on a 25 metre herms coil from stainless brewing for this.  The Idea of this is that it maintains the mash temp.  Although probably not necessary with the other heating element I prefer the circulation and temperature control this way.  I also plan to circulate the wort threw this pot with ice inside to cool while whirlpooling at the end of the boil.

My idea for the hop filter is I am looking for something that will tackle alot of pellets.  So if I whirlpool and collect most of the hop pellets on the perforated sheet above the element then the left overs with not get threw a stainless perforated tube lined with mesh attached to a outlet.  Still debating about this.

My doubts were about the efficiency, but if I do a step mash like a braumeister set up and run the final temp at sparging temperature, because there's alot more water to start off with than a normal system with the extra wort circulating at sparge temperature I was hoping it will dissolve all the sugar and get a good drain while hoisted as it comes to a boil i'm hoping to keep it 70%^^^^ efficiency.

My fittings from stainless brewing arrived in UK on Monday so hoping to arrive here tomorrow to finish most of it apart from the guts inside the control panel in the next few days. 
Title: Re: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 05:22:22 PM
False bottom still required in 50litre pot.  I have 12" dome from another setup but fancied one from the malt miller
Title: Re: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 05:24:49 PM
5.5kw element with 304 stainless exhaust support.  Still deciding on hop filter and adding a layer between exhaust pipes and 50l pot
Title: Re: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 05:27:38 PM
11 litre pot with 2.4 ss element, and flow jet wort pump below.  Waiting on chugger pumps getting 230v stock in.
Title: Re: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 05:31:17 PM
I stuffed my control panel up when cutting holes, but it was second hand and if this works there is some stainless steel electrical enclosures on ebay to make this a complete shiny stainless steel set up. 
Title: Re: Shiny experimental set-up
Post by: Tom on June 24, 2014, 05:40:38 PM
Nice! Where do you work, or is that a private workshop?

I'm more of a copper man, myself, but that's some lovely stainless steel there.
Title: Re: Shiny experimental set-up
Post by: mr.drankin on June 24, 2014, 07:11:56 PM
Workshops in a industrial estate in ballyclare, fix hydraulics.  So your a still man  8)
Title: Re: Shiny experimental set-up
Post by: BrewBilly on June 24, 2014, 07:40:21 PM
SHINY - very jealous
Title: Re: Shiny experimental set-up
Post by: Quiet_Man on June 24, 2014, 08:30:03 PM
Very nice.
Very shiney.
Very jealous.

.....just heading out to polish my pots!
Title: Re: Shiny experimental set-up
Post by: sub82 on June 24, 2014, 10:05:24 PM
That is class - great looking setup!  :)
Title: Re: Shiny experimental set-up
Post by: DEMPSEY on June 24, 2014, 11:49:30 PM
Looking good Leeroy, feeling good Billyray :)
Title: Re: Shiny experimental set-up
Post by: Paddy on July 02, 2014, 01:00:14 PM
Apologies in advance for the use of unacceptable pop culture derived prolixity but: Absolutely Fricken Amazeballs!
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 02, 2014, 05:58:57 PM
Finally, a delivery  from stainless brewing in the us.  Shame the  :-X put 3/4 compression fittings in instead of 1/2"
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 02, 2014, 06:04:25 PM
11 Litre Herms pot complete with 25ft stainless tubing, 2.4kw stainless element and power con connector.  All I need is quick disconnects but is that necessary atm
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 07, 2014, 12:15:13 PM
The last of my fittings for my 100 litre pot.  I am liking the hop strainer from angel homebrew which will go around the sides and avoid most of the hops that get whirlpooled in the middle. 

Anybody a source for quick release fittings??
Title: Re: Shiny experimental set-up
Post by: belfastboozer on July 07, 2014, 11:12:49 PM
Great set up was it expensive to get it all done
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 09, 2014, 12:33:46 PM
Its been expensive enough i'm going to price everything soon once I get it complete
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 09, 2014, 12:58:10 PM
The bit ive been looking forward to, wiring of the control panel
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 17, 2014, 11:33:46 AM
Leak testing
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 17, 2014, 11:37:07 AM
Sight glass from angelhome brew
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 17, 2014, 11:42:48 AM
False bottom arrived from maltmiller.  The lip on the bottom raises it so hopefully should be good for a even drain
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 17, 2014, 11:45:25 AM
It nearly didn't fit!!  Good job I had a mallet handy for a bit of persuasion.
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 17, 2014, 11:55:35 AM
Here is my adjustable return/whirl pool arm.  I am not sure about how to make the perfect whirlpool, I know people set there return to different levels in the wort to achieve a better whirlpool.  I dont even if my pump is powerful enough to get a good one started, but its definitely twirling around.  Something to toy with. 

At least it will circulate through my 11litre pot filled with ice to chill.   Also is angel homebrews hop filter which I am pleased with.
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 24, 2014, 10:51:47 AM
Some stainless
Title: Re: Shiny experimental set-up
Post by: BrewBilly on July 24, 2014, 07:30:54 PM
There are only two words to describe your build

1 - Shiny

2 - JEALOUS

Cheers
Andy
Title: Re: Shiny experimental set-up
Post by: Quiet_Man on July 25, 2014, 09:28:52 AM
Yeah, when's the Visitor's Centre opening?
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 25, 2014, 09:45:00 AM
Next Saturday, admission is 6 beer per person.  Just need my chugger pump which should arrive by Monday  :P :P :P :P
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 25, 2014, 09:48:12 AM
Everyone except Barry, sorry Bazza you have to fix the fence you crashed into 1st >:D >:D >:D
Title: Re: Shiny experimental set-up
Post by: Bazza on July 25, 2014, 01:44:13 PM
I'll just gate-crash.

It's a bit like fence crashing except you drive your Focus into a gate instead.

-Barry
Title: Re: Shiny experimental set-up
Post by: armedcor on July 25, 2014, 06:40:31 PM
I see you've bought some stuff from the states. Does the American sittings work with irish ones? Could I screw an irish hose barb into a US ball valve?
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 25, 2014, 06:44:33 PM
Npt threads from American. over here usually bsp. Short answer yes they do fit.

Don't be taking offense barry
Title: Re: Shiny experimental set-up
Post by: armedcor on July 25, 2014, 06:49:22 PM
Perfect I can get ordering so.
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 25, 2014, 06:57:36 PM
I can get most fittings apart from the stainless coils if u want
Title: Re: Shiny experimental set-up
Post by: mr.drankin on July 31, 2014, 04:04:41 PM
Chugger pump arrived today, got a good price on Ebay.  Pump £76, shipping £11, import 18, so all in all not bad 2 weeks delivery.  All finished apart from the electrics, which im hoping to be complete next week for a test  :)
Title: Re: Shiny experimental set-up
Post by: Quiet_Man on August 01, 2014, 12:00:56 PM
Anyone else notice the serious design flaw?

Its on wheels!!!!

One quick shove into the back of the getaway car and we're outta there!

Better let me drive Barry!
Title: Re: Shiny experimental set-up
Post by: mr.drankin on August 01, 2014, 12:58:35 PM
Nobody would make it out alive 🔨🔨🔨  :o :o :o
Title: Re: Shiny experimental set-up
Post by: mr.drankin on August 01, 2014, 07:32:41 PM
Wires if anyones interested.  Would like to save for this enclosure next to complete